Table of Contents
- Introduction
- Mechanism of compressed block machine
- Operation Procedure
- Technical Specifications
- Aichen Company Solutions
- References
Introduction
Compressed block machines are pivotal in the construction industry, offering efficient production of building blocks. They function by compressing raw materials, such as soil and cement, into dense, solid blocks. The intricacies of their operation and the technological advancements in their design contribute significantly to their effectiveness.
Mechanism of Compressed Block Machine
A compressed block machine operates by applying pressure to raw materials, transforming them into compacted blocks. The process generally involves a hydraulic system that exerts approximately 3,500 to 5,000 psi (pounds per square inch) pressure, ensuring the blocks have the necessary strength and density. The machine features several key components:
- Feeder System: Responsible for delivering raw materials to the compression chamber.
- Compression Chamber: Where the materials are subjected to high pressure.
- Hydraulic System: Provides the force required for compaction.
- Mold: Defines the shape and size of the finished block.
Operation Procedure
The operation of a compressed block machine consists of several stages:
- Material Loading: Raw materials are loaded into the feeder system.
- Preliminary Mixing: Materials are mixed to ensure uniform consistency.
- Compaction: The mixture is transferred to the compression chamber where hydraulic pressure is applied.
- Molding: The compacted material takes shape within the mold.
- Block Ejection: The formed block is ejected and ready for curing.
Technical Specifications
The following are typical specifications for a standard compressed block machine:
- Pressure Capacity: 3,500 - 5,000 psi
- Cycle Time: 15-20 seconds per block
- Block Dimension: Variable; commonly 300mm x 150mm x 100mm
- Power Requirement: 15-20 kW
- Production Capacity: 500-1000 blocks per hour
Aichen Company Solutions
Aichen Company offers innovative solutions in the compressed block machine industry, focusing on enhanced efficiency and automation. Their machines are equipped with smart technology that allows for real-time monitoring and adjustments, ensuring consistent block quality.
Key Features:
- Automated Control System: Provides precision and reduces manual intervention.
- Energy Efficiency: Advanced systems consuming 15% less energy compared to conventional models.
- Customization Options: Allows for the production of various block sizes and types tailored to client needs.
References
The information presented is based on industry standards and specifications from leading manufacturers, as well as insights from Aichen Company’s technical documentation and product catalogs.